Tag Archives: Douglas fir

Custom Designs, Product Launch

Introducing our New Line of Custom Home Kits

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The term “custom home” conjures up a broad range of designs for most people, from rustic timber frame and post and beam homes to Southwestern adobes and contemporary farmhouses. While primarily used to describe a tailor-made home personalized to its owner, we also thought this term made perfect sense for our brand-new home kit collection, considering these residential designs encompass several different architectural styles, building methods, and floor plan opportunities. With our custom home kits, you can create a unique and luxurious residence from one of several distinct starting points, including our Terrebonne ranch-style home, our Trillium modern home, and our Applegate farmhouse. If you’re interested in building a beautiful home outside our signature barn style, keep reading below to see what new and exciting options are available to you and your family! 

The Terrebonne 

The Terrebonne is a ranch-style home with three bedrooms, four bathrooms, multiple bonus rooms, and a wraparound covered porch that gives your exterior a cozy countryside feel. With this residential design, you can look forward to dozens of attractive features in your space, including two-story high ceilings in the great room, a catwalk loft above, and gorgeous Andersen windows and doors. We designed this pre-engineered building model with Douglas fir timbers and open web floor trusses to create an incredibly durable framework for your home that leads to expansive, wide-open spaces inside. For clients seeking a Southwestern-inspired home built for any location or climate, our Terrebonne could be the ideal choice for you. 

The Tryon

The Tryon is an impressive Craftsman-style home inspired by our Eugene Custom Home project. This pre-engineered building model features a whopping 4,511 sq. ft. floor plan that includes five bedrooms, four-and-a-half bathrooms, and an open-concept living space with access to a 1,155 sq. ft. outdoor patio area. Our clients designed their Eugene Custom Home with a full basement to fit their hillside property characteristics, which we can add for you if your site calls for it or if you desire more room for your hobbies. No matter your vision, our experienced designers can help you turn your Tryon into the heavy timber home you’ve always wanted.

The Alder 

Our Alder Custom Home Kit boasts a rustic mountain design reminiscent of modern wood lodges and homes. With its high-quality craftsmanship, angular layout, and attention to detail, this heavy timber structure offers an enticing blend of artistry and simplicity. Inside, you’ll find three bedrooms, four bathrooms, a den, an office, two hobby rooms, and a two-car garage. A covered porch in the back provides a relaxing setting for after-work hangouts, family gatherings, and more. With hundreds of customization options and high-quality materials available for your home, you can easily personalize your Alder to meet your needs, style, and location. 

Not seeing what you’re looking for? We also offer contemporary farmhouse and modern home kits under our Custom Homes category that may suit your vision better! 

For more information on our farmhouse home kits, please visit our Farmhouse Home Kits page here. 

For more information on our modern home kits, please visit our Modern Home Kits page here. 

Barn Kits, Construction, Douglas Fir, Engineered Barn Kit, Materials Package

Part II: The Lumber Surge Explained & What This Means for DC Structures

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Like every home builder, DC Structures has had to adjust its pricing to match supply and demand as a result of the lumber surge. However, there are a few unique ways we’re able to keep costs reasonable for clients while adhering to desired timelines and ensuring our clients have only top-quality lumber for their projects.

One of the most important things to note about the lumber surge is that the materials in high demand right now are dimensional lumber and engineered wood products. This includes several lumber products that we use in our pre-engineered building kits, including:

(Photos of TJI Joists & LVL-I Joists: Weyerhaeuser)

  • OSB Plywood: Otherwise known as oriented strand board, OSB plywood is a conventional sheathing material we often use for our subfloors, roof, and wall sheathing
  • TJI Floor Joists: These are lightweight joists, or structural components used to create a rock-solid floor framing system, made from engineered wood.
  • LVL Joists: Similar to TJI floor joists, laminated veneer lumber is an engineered wood joist used for floor framing. We frequently use LVL joists in our building kits, especially when a building has multiple floors.
  • Architectural Glulams: These are engineered wood products designed with an appearance-grade surface. This material is not as in demand as the others.

While these lumber products are driving up the cost of our pre-engineered building kits, we don’t experience the same problems as other home builders when it comes to supply. This is the case for a few reasons.

For starters, a lot of home builders buy from retail lumber yards, which are currently experiencing major shortages in dimensional lumber and engineered wood products. Because they purchase lumber as needed, this means many builders are facing lengthy delays in the material acquisition process. This leaves their clients in a less than favorable position, with many forced to extend their project timelines past their desired move-in date.

At DC Structures, however, we benefit from buying large quantities from our mill-direct suppliers. Due to the volume we purchase, we can get in-demand lumber products that other home builders simply can’t and with quick turn-around times. We’re also fortunate because we have a huge lumber market here in the Pacific Northwest and we have several ways to acquire premium quality lumber for every project. To put it plainly, we don’t have the shortages we’re seeing in other markets and can continue business as usual when it comes to procuring material.

Another thing that’s unique about us is that we primarily rely on FOHC Select Grade Douglas fir timbers to frame our pre-engineered building kits. Our heavy timbers are considered to be a niche item in most conventional structures, with standard homes utilizing faux or box beams instead. The size of our timbers is also uncommon for light-frame construction. Because the most in-demand wood products right now are dimensional lumber and engineered wood products, this puts us in an extremely favorable position with lumber mills here in the Pacific Northwest and allows us to source the finest heavy timbers at competitive pricing for clients.

Lastly, our prefabrication method makes it possible for our team to save clients time and money during construction, as every piece of framing lumber is prepared ahead of time to facilitate a lightning-fast assembly process. Our prefabrication process also takes far less labor than any conventional build and results in less noise, waste, and dust on your job site.

 
So while there’s no telling when lumber prices are going back to normal, our team can ensure our clients have the best deals on the market and the best results for their dream home.

If you’re interested in learning more about our commitment to keeping costs down during this time, get in touch with one of our design specialists today!

Construction, Douglas Fir, Engineered Barn Kit, Materials Package

Part I: The Lumber Surge Explained & What This Means for DC Structures

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You don’t have to be a market analyst to recognize that lumber prices are at an all-time high. One trip to your neighborhood hardware store will show you that the price of a single 4’ x 8’ plywood board is on par with hand sanitizer at the start of the pandemic. Although the dramatic climb in lumber prices is nothing new, and demand for lumber has consistently increased since April 2020, the sudden surge in pricing over the past few months is something of an anomaly and one that shows no signs of slowing down.

(Photo: Nasdaq)

The good news is that lumber prices won’t stay this high forever, but we don’t know when they’ll drop or if it will happen within the year. In the meantime, the team at DC Structures is doing everything we can to keep costs reasonable for clients as we adjust our pricing to meet the demands of the market. While starting prices on our building kits are subject to change, our clients can rest easy knowing that we offer a steady supply of premium quality lumber for our projects and will always honor agreed-upon timelines.

If you’re interested in investing in one of our pre-engineered building kits, but feeling anxious about the surge, don’t worry. We’re here to help you make the best and most informed decision for your build. In this two-part series blog post, we’ll cover everything you need to know about the surge, including its origin and how the current market affects homeowners and homebuyers, as well as what our company is doing to sidestep challenges caused by the surge.

Read below for a brief overview of the circumstances that caused the lumber surge and what this means for homeowners and homebuyers in general.

Why Lumber Prices Are Skyrocketing


When the pandemic hit, no one could have predicted lumber prices would soar as a result of nationwide stay-at-home orders. In bracing for the economic impact of the shutdown, sawmills halted their operations across the country and lumber suppliers eliminated much of their inventory. New home construction also plummeted, with the expectation that buyers would be tight on money and reluctant to invest in a brand-new building for their property.

Then something else happened a few weeks later—the pandemic fueled the biggest housing boom since 2006, followed by a historic surge in lumber prices.

(Photo: Mortgage News Daily) 

The reasons are complex and driven by the unique nature of 2020’s stay-at-home orders. City dwellers who were able to work from home started looking elsewhere for housing, realizing paying for a rental in the city wasn’t worth the extra money if they didn’t have to commute anymore. Mortgage rates also dropped significantly, hitting record lows as a result of the Federal Reserve lowering rates at the onset of the pandemic. This drove increasing demand for new and existing suburban housing, as city dwellers flocked en masse to the suburbs, exurbs, and rural areas in search of more space for less money.

During this time, homeowners hunkered down in their homes also started renovating their spaces, buying up lumber in large quantities from their local home improvement stores. Restaurants faced with the task of creating safe but comfortable outdoor dining also bought lumber for outdoor structures. Lumber began flying off the shelves at increasing rates while inventory remained relatively low. This created the initial surge in lumber prices, as supplies couldn’t keep up with the spike in demand.

What we’re seeing now is an accumulation of these factors mixed with a serious housing shortage, a lack of dimensional lumber and engineered wood products, labor force issues, and an insatiable demand for new housing and renovation work. This week, prices reached an all-time record high, with the price per thousand board feet of lumber up more than 300% since the beginning of the pandemic. This means lumber is now priced at more than four times its cost as of last May. Imagine going to an auction where everyone relentlessly bids on items until the price is driven much higher than the actual value. This is what’s occurring at the present moment, with supplies limited and analysts predicting demand will increase in upcoming months.

What This Means for Homeowners and Homebuyers


Homeowners planning to remodel would be advised to wait if possible. With dimensional lumber priced at nearly $60 a sheet in most markets, the cost to renovate parts of your home is more expensive than many homeowners are prepared for. You might also focus on renovating parts of your home that don’t require lumber. This can include everything from your backyard landscaping to simply repainting.

Homebuyers, on the other hand, have a bit more flexibility with their decision-making. With mortgage rates at historic lows, there’s never been a better time to buy. However, homebuyers seeking existing homes have limited inventory to choose from and may compete with dozens of other buyers. For those interested in building their dream home from scratch, however, the challenge is finding a company that can develop their vision and guarantee the best results for their project on their timeline and budget. This is where DC Structures comes into play.

Stay tuned for Part II of this series where we discuss what DC Structures is doing to keep costs down on our pre-engineered building kits and what clients can expect when partnering with our company.