Tag Archives: pre-engineered materials package

Accessories, Materials Package, Options, Upgrades

Supply Chain Issues & Your Project Timeline

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In recent months, the global supply chain crisis has become a major cause for concern for those eager to build a new home or structure. With everything from windows and doors to dimensional lumber experiencing long lead times, many homebuyers are finding it difficult to jumpstart their construction with several of their key building components severely backlogged. Though analysts predict supply chain shortages will continue well into 2022, there are numerous ways that clients can expedite their project timelines while saving time and money in the process. If you’re considering investing in a pre-engineered building kit from DC Structures, here’s what you need to know about the materials shortages we’re currently experiencing and how you can move through our process quicker.

Supply Chain Shortages Impacting DC Structures

As with every building kit producer here in the U.S., we’ve had to adjust our pricing to meet the demands of the market and then some. On top of lumber prices hitting all-time highs this year, we’ve also seen lead times for several other building materials increase exponentially over time, with some being six months to a year out from the job site. Of the materials shortages we’re experiencing at DC Structures, the most prominent by far are windows, entry doors, prefinished siding, and garage doors.

While it may be disappointing or concerning to think of how this can affect your project timeline, there are a few things clients can do to maneuver around long lead times. For example, buying products locally can significantly reduce lead times, as local products are transported over shorter distances than those shipped internationally. At DC Structures, we purchase most of our building materials here in the Pacific Northwest to help minimize delays and ensure better overall quality for our building kits. However, we can also custom quote windows, doors, siding, and more from materials suppliers in your area if you prefer to buy them locally.

Ways to Expedite Your Building Process

Aside from materials shortages, there are many other factors that can significantly extend the time it takes to start building your structure, including delays in permitting, site preparation, and selections. Here’s how you can avoid unnecessary setbacks in the building process by taking a proactive approach to your construction project.

Communicate Design Changes As Soon as Possible

Design changes are an inevitable part of crafting a new home or building. From minor changes like swapping out standard windows for an available upgrade to making major structural modifications to your pre-engineered building model, our clients are bound to tweak a few or more details of their design to better suit their needs. At DC Structures, we view this as a perfectly normal aspect of the design phase and are always happy to help clients tailor their structures according to their tastes. However, where this starts to affect your project timeline is in the communication breakdown, as design changes that are communicated right away help us move you through our process that much faster than those that are submitted days or weeks later.

It is worth noting that clients may need more time to evaluate their design plans, which is okay! It is more important to us that you feel completely confident in your design, as we want to be sure you love the result of your partnership with us. If you need more time to review your model, we simply recommend that you continue to share your thoughts and ideas with our designers so they can help you form a design that aligns with your vision. By keeping us in the loop, we can guarantee the best results for your building and help facilitate an efficient, collaborative design process.

Plan for Permitting

If there is anything that can stop your project dead in its tracks, it is permitting. Obtaining a building permit is a necessary part of constructing a new residential or commercial building, considering nothing can happen on your job site without one. Knowing this, it is important to do your research on local standards for zoning, land use, and construction early in the planning stage, so you have a better understanding of what you will need to submit to your local building office. Typically, this will include schematic design with floor plans and elevations and construction documents with structural calculations. However, depending on your location, you may need additional consultants and engineers to submit stamped drawings of your building plans, which could include civil drawings and mechanical, electrical, and plumbing (MEP) plans. Because these requirements can vary drastically by location, we recommend that clients contact their county building office in advance to discuss their project details and determine the next steps for acquiring a building permit.

Lock Down Your Contractor Early

Collaborating with an experienced contractor who can carefully plan and execute your construction is a must for any client, as is partnering with a designer you can trust to carry out your vision. If you plan to build a new home or structure this coming year, it is best to start your search for the right contractor as soon as possible so you have time to evaluate your options and choose the best person for the job. If you do not already have someone in mind for your project or feel you need help with the process, we offer a nationwide builder network comprised of trusted contractors across the country and can help connect you with the perfect builder for your project.

Learn more about our nationwide builder network by clicking here.

Finalize Your Selections Before Procurement

One of the most enjoyable yet difficult aspects of designing a structure from scratch is selecting the features that will go into your home or building, considering there are hundreds, if not thousands, of options to choose from for your design. While it is completely understandable that clients may need extra time to research their options, it is important to note that any selections made or changed after procurement will undoubtedly extend the time it takes to finish your structure. For this reason, we recommend that clients have their selections squared away before procurement to ensure a smooth construction process. Doing so also allows our team to get ahead of long lead times, as any selections that are severely backlogged can be addressed in advance and potentially swapped out for a similar item.

Prepare Your Site for Delivery

Site preparation is a crucial step in the building process. When done correctly, your project can move quickly and accurately through construction, as your contractor is made aware of any anomalies on your site and can maneuver around these issues more carefully. While the process of site clearing, surveying, soil testing, and site planning are all necessary prior to delivery, it is also important to ensure your site is properly staged and designed to allow for an easy delivery process. For example, our pre-engineered building packages arrive on a forty-eight-foot semi-truck. Because of this, we ask that clients make sure their properties are accessible and allow our semis to easily turn around after drop-off. It is also imperative to ensure your job site is set up in a way that keeps your materials clean and organized. For more information on how you can effectively prepare your site for delivery, watch our DC Best Practices video to learn more about DC Builders’ approach to creating a clean and efficient staging area on your job site.

Design in Winter, Build in Spring

Just as the title suggests, clients that design their structures in winter and start construction in spring are bound to experience fewer delays associated with weather on their job sites, considering snow, hail, and frequent rain can significantly impact the time it takes to get your project off the ground. If you do plan to start construction in spring or summer, we recommend contacting contractors early in the year – even as early as January if possible – to start the process of finalizing your builder. This is because seasonal demand usually increases in the summer months, making it difficult to lock down a contractor or subcontractors during this time. By planning ahead for spring or summer construction, you can determine a schedule and budget that works well for you and your contractor and anticipate a much faster construction process than one that begins in the wintertime.

 

Barn Homes, Engineered Barn Kit

Oregon’s Old Mill District

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The Old Mill District in Bend, Oregon draws thousands of visitors a year from all around the world. Shops, art galleries, and music venues now occupy what was once home to the two largest sawmills in the world.

The Shevlin-Hixon Lumber Company established a mill in 1916 on the Deschutes River’s west bank, with another mill built by the Books-Scanlon Lumber Company on its east bank shortly after.

This mill confederate dominated Bend’s economy for 78 years. At one point, the companies were two of the largest pine sawmills in the world, operating around the clock with more than 2,000 workers producing 500 million board feet of lumber a year. 

Bend’s population leaped from 536 in 1910 to 5,414 in 1920. By 1930 the city’s population was 8,821. Twenty years of heavy logging created massive deficits in the surrounding forests. Up to 200,000 acres were cut down indiscriminately. The Bend Chamber of Commerce addressed this issue with the mills, but these warnings fell on deaf ears, eventually leading to official closures in 1983.

Balanced harvesting practices have drastically altered timber framing. Deforestation nearly destroyed the concept. Old growth in Northwestern coniferous forests are iconic natural attractions. Enjoying the great outdoors is something every builder, designer and sales associate values here at DC Builders. You don’t need to be from the Northwest to understand this. That’s why we provide kits that emulate these ideals, along with sustainable practices.  

The Deschutes cabin was named for the very river which the Old Mill District sits on. It emblematically represents the balance between progress and sustainability because respect is an inherent virtue above all else. The 776 sq. ft. floor plan gives you an opportunity to haul more manageable pre-engineered components anywhere a 4×4 can go.

 

Barn Homes, Engineered Barn Kit

Stillwater: The Perfect Small Barn Home Kit

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The Stillwater is a small barn home kit that’s based on a custom structure we designed for satisfied clients in Oklahoma. DC’s designers created a typical modern-style small barn home kit configuration with a lofted bedroom hovering gracefully above a spacious open living area. A straightforward floor plan like this, requires very little thought as you move through its design and building phase.

A sturdy post and beam sub-floor complements a parallel chord roof truss, creating a dynamic open living space. The window wall in this small barn home kit brings generous amounts of light, where every square inch is basked liberally. Double-pane windows provided by Andersen cancel unwanted noise, without compromising insulation.

The vaulted ceiling stands at an impressive 25 ft. high, commanding a triumphant presence on any property, no matter how small the structure. This modern small barn house kit’s lofted bedroom occupies the space above in perfect volume. You won’t find a cozier night away from the hustle and bustle.

This kit also features two dozen high-quality doors. The combination of cedar and Douglas fir is a prime coalescence between excellent hand craftsmanship and intuitive design. You won’t find a more approachable barn home kit like the Stillwater. However, we won’t be bashful to say you should give it a try!

In fact, this makes transporting the pre-engineered materials package a breeze, thanks to the Stillwater’s minimalist floor plan. No other barn home kit in the DC arsenal offers a more seamless blend between convenience and durability.

Looking have a kit built ASAP? Check out these simplified living plans that offer an array of big ideas for small living.

Accessories, Apartment Barn, Barn Homes, Barn Kits, Barns, Custom Designs, DIY, Engineered Barn Kit, Materials Package

Post-and-Beam Kits Made Easy

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The 2008 financial crash necessitated unsettling change amongst many businesses across the country. When we came up with DC Structures, we wanted to accentuate an approachable and comprehensive process inherently featured in post-and-beam kits, without sacrificing aesthetics and high quality.  

The process most kit companies put people through can be a nightmare. Most will simply drop off your pre-engineered components without so much as a follow-up email. Every step in the DC process has been carefully and methodically thought out to avoid any inconsistencies.

One key tool provided by our team are 3D isometric design instructions. These are unique in that many companies don’t provide them to their clients because it’s viewed as an unnecessary feature.

Too often builders assume clients cannot grasp the construction process behind their own structure. We think this is disingenuous. Everyone should have the material needed to build their own structure—even if it’s just a gesture.

What’s novel about these instructions are their accessibility, made specifically to be interpreted by anyone. Each page incorporates detailed illustrations surrounded by precise measurements, access points for joinery and scheduling for parts.

Everything from the knife plates down to nail placement, are accentuated in effortless detail, and organized chronologically like any other technical manual. Offering 3D isometric instructions provides even the most amateur of builders a pathway to success.

 

Apartment Barn, Barn Homes, Barn Kits, Barns, Engineered Barn Kit, Garages & Workshops, Materials Package, Post & Beam

What’s the Deal With Barn Kits?

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barn kits

The word ‘barn’ comes with a lot of connotation, and so does the word ‘kit.’ When taken together these two words can make for a negative view of barn kits, and a fundamental misunderstanding of the value they can provide. Further, there’s a tendency to pigeon hole barn kits into a specific category, which makes the broad applications of these versatile structures relatively unexplored.

Building kits can be simply defined as pre-engineered materials packages, consisting of wet-stamped blueprints and the necessary construction materials for a project. These packages are builder-friendly and construction-ready, making it easy for your chosen contractor to turn the kit into the finished product.

Other benefits of barn kits include cost efficiency and sustainability. The process for designing a pre-engineered package helps to minimize unnecessary costs associated with construction projects. Additionally, engineers’ meticulous calculations about which building materials will be needed for the kit make them inherently sustainable due to their lack of wasted or excessive construction materials.

Barn kits range in style, size, price, use and quality, depending on which company you choose to be your barn kit design and assembly partner. The important thing to remember is that not all barn kits are created equal, and some barn kit companies are better suited for the job than others. Ultimately, it comes down to your personal goals for the construction project.

DC Structures specializes in the design and assembly of high-quality barn kits that are easily modified to meet a variety of lifestyle needs. Contrary to what their name suggests, barn kits are not just for livestock. While our flexible selection of barn kit designs are well geared toward horse barns and facilities for other animals, that’s only the tip of the iceberg when it comes to all the barn kit’s possible uses.

Over the years, we’ve helped clients transform our standard kit models into elegant barn homes, practical apartment barns, RV garages, workshops and more. Don’t let the word ‘barn’ throw you off, because our use of the word in this context refers to the stylistic elements of our package designs that pay homage to the classic barn aesthetic. More so, it’s a nod to the post-and-beam construction method that forms the backbone of our signature style.

Post-and-beam barn kits are designed to last for several generations if given proper attention and upkeep over time. In addition to longevity, the use of timber-frame construction methods makes for highly customizable layouts and detailed craftsmanship. This makes DC Structures’ barn kits and objectively better investment than many of the kits being offered by our competitors.

If you’re going to put your money toward something as monumental as a new home, garage, workshop or barn, shouldn’t you feel confident in the return on your investment? If you’re ready to take the first step toward enhancing your lifestyle with a new barn kit design, download our digital catalog for inspiration. Ready to get started today? Request a free quote to get the ball rolling!

Barn Kits, Engineered Barn Kit, Materials Package, Options, Post & Beam, Upgrades

Flexibility for Your Vision: DC Flex Design

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flex design

DC Structures made its name by designing an innovative line of prefabricated post and beam building kits. With a variety of kits ranging in size, price and scope, DC Structures prides itself in the versatility of its offerings. That said, we understand some people won’t always find exactly what they’re looking for in our selection of standard kit models. That’s why we’ve decided to introduce a little bit of flexibility to the process.

If you’ve ever looked through our selection of kits and thought it would be much better suited for your needs with a few adjustments here and there, then DC Structures’ Flex Design process is for you. Flex Design enables you to make structural changes to one of our existing pre-engineered materials packages, including changes to building height and width, as well as custom add-ons and removal of interior posts. This is in addition to the standard options and upgrades, which means even more personalization for your kit.

One of the most common alteration requests we receive from our customers are changes that add more space. Our post and beam construction method is known for creating open spaces and high ceilings, but sometimes customers want to take it a step further. Whether you’re looking to up the ante vertically or horizontally, Flex Design gives you the option to increase the height and/or width of one of our standard kit models. The owners of this barn in Fall City, Washington did just that, and now have plenty of space for their home business.

Another change people inquire about often relates to the positioning of posts within sweeping interior spaces. Post and beam construction already lends itself to spacious, open rooms. That said, sometimes an exposed post can interfere with a customer’s vision for the space. Now, with Flex Design, we are happy to eliminate posts you’d like to give the boot, thereby creating even more drastically open spaces.

Outside of changes that modify the size or interior layout, we oftentimes receive requests for minor custom touches to be added to one of our existing kits. Whether you’re looking for a custom deck like the one on this modified Columbia kit, one-of-a-kind timber framing or anything in between, the design team at DC Structure is happy to accommodate your ideas. Our goal is to design a structure that effectively meets your lifestyle needs, whatever they may be.

If you have a vision for a barn, barn home or equestrian facility you want to add to your property, DC Structures is up to the task. We’ve designed stunning prefabricated structures for clients all over the country, and with the addition of our Flex Design option, we are now equipped to better serve our customers. Request a free quote and start customizing your kit today!

Animals, Barn Kits, Barns, Engineered Barn Kit

From Design to Blueprints: Easy Building Design Process

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easy building design process

When we ask our customers about their experience with DC Structures after the completion of their project, we often hear a similar sentiment—”the process was just so easy!” At DC Structures we take pride in our easy building design process, making every step of our client partnerships as simple as possible. It’s what we refer to as The Process, and what it means is that we will be with you at every step of the way.

The Process begins with you, and figuring out exactly what you’re looking for. If you don’t already have a kit in mind, our project coordinators will collaborate with you one-on-one to narrow down the specific features you want included in your structure. This will allow our design team to identify which of our several pre-fabricated kits will best meet your needs. After that, they’ll walk you through our countless upgrades and options that let you make your kit uniquely your own.

Once you’ve selected your kit and upgrades, our design team will get to work producing your final design and creating the blueprints for your structure. They’ll work closely with your project coordinator to make sure everything you asked for is present in the final design. Once ready, we schedule a final review with you and your contractor to make sure everyone is on the same page before moving forward with your pre-engineered building materials package.

Next, we pre-construct your structure using the finest sourced materials available, and ship the kit to your building site by your desired deadline. But, the process doesn’t end there. As an experienced and innovative construction firm, DC Structures provides building support throughout the construction process.

At DC Structures we understand that building a new barn, home, riding arena or work space is a major investment, and we do everything in our power to make sure you are satisfied with the finished product. Our process, based on principles of communication and customer service, ensures that we are as helpful to our clients as possible, and that your structure is completed with care and craftsmanship. Request a digital catalog today to begin your very own building process with DC Structures.

Engineered Barn Kit, Materials Package

The Pre-Engineered Package Advantage

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pre-engineered package

If you’re thinking about adding a barn or barn-style home to your property, then you’re probably weighing the pros and cons of a pre-engineered package.

Don’t let the words kit or package fool you into thinking pre-engineered structures are of lesser quality than their custom-built counterparts. Kits take all the guesswork out of designing and building a structure, and save you money in the process. This is all without compromising on the quality or originality of your building.

Barn kits are efficient by design, because no materials are wasted and the structure is built relatively fast. This will save you from labor-cost overages and countless sleepless nights.

While plenty of barn kit companies sell cheaply-made, cookie-cutter kits, one has set a high standard for the industry. DC Structures’ pre-engineered packages are builder-friendly and built to last. You can count on our knowledgeable team of designers and engineers to guide you through the process.

Pre-Engineered for Success

Pre-engineered packages offer the benefit of trusting someone else to do the heavy lifting, and peace of mind knowing that all materials and engineering requirements will be accounted for. We make our kits with high-quality materials, and you can rest easy knowing the hardware is trusted and certified.

All of DC Structures’ kits have been pre-engineered to our standard loads. With years of experience spanning projects across the U.S., the DC team is well equipped to ensure all blueprints are compliant with your locally-mandated regulations. Wet-stamped plans are available if needed.

We include a detailed materials list for your chosen contractor in all our kits. Additionally, step-by-step construction details will make the structure easy to build. Unlike custom builds, kits offer the ease of knowing there will be no change orders for materials shortages.

Contrary to popular belief, structures are easily personalized. Our process starts with selecting a kit model and then making modifications to both the floor plan and finishes. Once your plans are finalized, it’ll feel like a custom build.

Take a look at our catalog for a better idea of how we can turn your dreams into actionable plans. It is just as possible to do so with a pre-engineered package.